Smart Manufacturing Cranes Application : Construction machinery manufacturing, structural component production, complete machine assembly, welding shops, and smart factories

Smart Manufacturing Cranes Product Description: Smart manufacturing cranes for construction machinery are used to transport structural components, frames, booms, undercarriages, and large assembly components between welding, machining, painting, and final assembly stations.

These Smart Manufacturing Cranes can be configured in a series based on the lifting capacity, span, and operating frequency of different production bays, and they synchronize with production line rhythms through precise positioning and automated control.

For customers requiring large-scale deployment of crane equipment, standardized design reduces the variety of spare parts and lowers long-term maintenance costs.

Smart Manufacturing Cranes Product Features

• Coverage of Assembly and Structural Component Production: Meets the lifting requirements for welded parts, frames, booms, chassis, and final assembly components.

• Precise positioning: Reduces the need for repeated adjustments of large structural components on welding fixtures and assembly stations.

• Adaptable to Multiple Production Spans: Models can be configured according to the span, T, and lifting height of different workshops.

• Supports Smart Manufacturing Upgrades: Can be integrated with production scheduling, position detection, and workshop management systems.

• Standardization for Bulk Deployment: Unified specifications for electrical systems, controls, and components reduce customer spare parts inventory.

• Full Lifecycle Maintenance: Standardized equipment inspections, fault logging, and maintenance schedules simplify the management of large-scale equipment deployments.

slab clamp crane Industries: Steel manufacturing, continuous casting slab handling, hot rolling production lines, and high-temperature material transfer

slab clamp crane Product Description: The 50+50-T slab gripper crane is used for gripping, transferring, stacking, and feeding high-temperature slabs onto production lines. The equipment features electrically adjustable slab clamps that can be positioned according to the slab’s width.

To address the thermal radiation generated by high-temperature slabs exceeding 650°C, the slab clamp crane utilizes high-strength materials, a digital speed control system, and guidance devices to enhance operational stability and positioning accuracy in high-temperature environments.

slab clamp crane Product Features

• 50+50-T lifting configuration: Meets the requirements for balanced gripping and handling of heavy and long slabs.

• Electrically adjustable slab clamps: Automatically adjust the gripping position based on slab dimensions, reducing the need for manual assistance.

• Designed for temperatures above 650°C: Key structures and components are selected to withstand high-temperature thermal radiation conditions.

• Digital speed control and guidance: Reduces clamp oscillation, enabling the Crane to position itself accurately at the slab stacking location.

• Multi-system monitoring: Integrates PLC, weighing, fault display, positioning, and sensor systems.

• Maintenance-free design: Reduces daily maintenance work in high-temperature areas, lowering the workload for maintenance personnel.

Heavy-Duty Overhead Cranes Industries : Pipe jacking machine manufacturing, shield machine production, trenchless equipment, heavy machinery assembly

Heavy-Duty Overhead Cranes Product Description: High-capacity cranes for heavy equipment manufacturing are suitable for tall, heavy-duty steel-structured workshops. They are capable of lifting, tilting, and assembling large frames, cutterheads, casings, propulsion systems, and heavy-duty tooling.

Designed to address the challenges of large-sized components, dispersed manufacturing stations, and long production cycles typical of trenchless equipment such as pipe jacking machines, this Heavy-Duty Overhead Cranes covers areas including structural component production, machining, component assembly, and complete machine commissioning, thereby reducing the need for ground transport vehicles and repetitive lifting operations.

Heavy-Duty Overhead Cranes Product Features

• Suitable for tall, heavy-duty production facilities: Lifting height and span can be designed to accommodate 25-meter-class high-ceiling facilities and large-span workshops.

• Smooth operation with high lifting capacity: Supports the transport and assembly of large frames, housings, and heavy-duty tooling.

• Precise assembly positioning: Reduces alignment time for heavy components through variable-frequency speed control and low-speed fine movement.

• High-density Crane wheels: Improve the internal quality and load-bearing performance of the wheels, reducing abnormal wear during heavy-load operation.

• Suitable for mass production lines: Equipment specifications and control interfaces can be standardized across multiple production bays.

Green and energy-efficient configuration: Options include high-efficiency motors, variable-frequency control, and energy recovery systems to reduce long-term energy consumption.

Electromagnetic Overhead Crane Industries : Steel plate warehouses, section production, metal processing, steel structure manufacturing, and automated material handling

Electromagnetic Overhead Crane Product Description: The fully automatic electro-permanent magnetic overhead crane is used for the automatic lifting, transport, stacking, and loading of steel plates, sections, and other magnetic materials.

The Electromagnetic Overhead Crane electromagnet-permanent magnet lifting device requires power only for brief periods during magnetization and demagnetization; once magnetized, it maintains its magnetic force, preventing material drops caused by sudden power loss—a common issue with conventional electromagnetic lifting devices.

Electromagnetic Overhead Crane Rigid guide columns for anti-sway, automatic avoidance of other cranes within the same span, and nearby dispatch functions enable the equipment to operate continuously in unmanned or minimally staffed environments.

Electromagnetic Overhead Crane Product Features

• Rigid guide columns for anti-sway: Limit sling sway and improve positioning accuracy during steel plate pickup and stacking.

• Dual-motor hoisting design: Supports one-button switching, providing dual power assurance for critical hoisting operations.

• Electro-permanent magnetic lifting device: Instantly magnetizes and permanently retains magnetic force without relying on a continuous power supply to maintain magnetization.

• Fully automatic operation mode: Automatically completes material pickup, transport, placement, demagnetization, and return to the standby position.

• Automatic avoidance within the same bay: Automatically plans avoidance paths when multiple Cranes are operating within the same bay.

Multiple operating modes: Supports ground operation, remote control, and remote operation, facilitating commissioning and emergency takeover.

750 ton Double-Girder Gantry Crane Industries : Super-heavy equipment manufacturing, large-component assembly, energy engineering equipment production, heavy-duty industrial lifting

750 ton Double-Girder Gantry Crane Product Description: The 750-T double-girder gantry crane is used for lifting, transporting, and assembling super-large equipment and heavy components.

The Double-Girder Gantry Crane automatically adjusts load balance through multi-lifting-point synchronous control, preventing components from tilting due to inconsistent lifting-point heights. Addressing the issues of high wheel load and significant investment in factory buildings and track foundations associated with high-capacity gantry cranes,

this Double-Girder Gantry Crane employs a single-side dual-track structure to distribute wheel load. Electrical energy generated during descent is recovered and reused, helping customers reduce long-term electricity costs for operating heavy-duty equipment.

750 ton Double-Girder Gantry Crane Product Features

• 750 T ultra-heavy-duty lifting capacity: Suitable for lifting and transporting super-large industrial equipment, heavy structural components, and large-scale tooling.

• Multi-lifting-point synchronous control: Automatically adjusts height differences between multiple lifting points to maintain load balance.

• Single-side dual-track design: Distributes the wheel load of the trolley, reducing the load on the track beams and foundation.

• Automatic positioning system: Reduces the need for repeated adjustments of ultra-heavy loads at installation stations, improving positioning efficiency.

• High-strength special steel structure: Ensures load-bearing safety while minimizing the machine’s overall weight and structural dimensions.

• Energy recovery during descent: Utilizes a 10 kV power supply and energy recovery technology; publicly available data indicates energy savings of 25%–30%.

Industries Served: Nuclear power equipment manufacturing, precision heavy equipment assembly, large-scale machining, outdoor heavy-load handling

Product Description: The 100-T double-girder gantry crane is designed for manufacturing environments that require both heavy-load handling and high-precision positioning.

The Double-Girder Gantry Crane employs servo control for both the main and trolley hoists, with a minimum jog distance of 0.5 millimeters; the hoisting system utilizes variable-frequency vector control and PLC anti-sway technology, enabling positioning accuracy within 5 millimeters.

This Double-Girder Gantry Crane helps customers address the issues commonly associated with standard heavy-duty gantry cranes, such as large jog distances, significant load sway, and the need for repeated adjustments during precision assembly.

Double-Girder Gantry Crane Product Features

• Minimum jog distance of 0.5 millimeters: Suitable for large equipment installation, precision hole alignment, and positioning in confined spaces.

• Positioning accuracy within 5 millimeters: Reduces the need for repeated adjustments of heavy-load workpieces at assembly stations.

• Precise PLC anti-sway control: Controls sway based on operating speed and load conditions, enhancing lifting safety.

• Variable-frequency vector hoisting: Ensures smoother lifting and lowering of heavy loads, reducing the impact caused by sudden acceleration.

• Dual brakes on the hoisting mechanism: Prevents load slippage under rated load conditions and enhances braking safety redundancy.

Modular design: Increases component commonality, facilitating future maintenance, replacement, and spare parts management.

Smart Overhead Crane Industries : Large-scale industrial production lines, smart factories, heavy equipment manufacturing, automated material handling

Smart Overhead Crane Product Description: The 100-T Smart Crane is designed for industrial manufacturing facilities that require high-capacity material handling integrated with automated production.

The Smart Overhead Crane can automatically identify workstations, track its own position, and complete operations and positioning according to preset tasks, reducing the need for manual workstation searches and repeated adjustments.

Equipped with variable-frequency speed control, automatic fault diagnosis, redundant control, and equipment monitoring functions, this Overhead Crane helps customers improve production line uptime and reduce the risk of an entire production line shutdown caused by the failure of a single control component.

100t Smart Overhead Crane Product Features

• 100 T lifting capacity: Suitable for the automated handling of large equipment components, heavy-duty tooling, and raw materials.

• Automatic workstation recognition: The Crane identifies target workstations, reducing the need for manual verification and preventing incorrect positioning.

• Intelligent position tracking: Monitors the positions of the main girder, trolley, and hook in real time, improving positioning accuracy during automated operation.

• Variable-frequency speed control: Automatically adjusts operating speed based on heavy-load, light-load, and precision placement requirements.

• Automatic fault diagnosis: Quickly displays the location and type of fault, reducing troubleshooting time for maintenance personnel.

Redundancy and monitoring design: Redundancy is built into critical control components, and equipment operation and safety status are continuously monitored.

400-ton Double-Girder Gantry Crane Industries : Chemical equipment manufacturing, pressure vessel production, reactor manufacturing, and large-scale industrial equipment assembly

Gantry Cranes for Chemical Plants Product Description: The 400-T double-girder gantry crane is used for lifting, tilting, transporting, and assembling large pressure vessels, reactors, columns, and heavy-duty chemical equipment.

Addressing the characteristics of chemical equipment—such as large dimensions, high value per unit, and complex centers of gravity—this Gantry Crane employs PLC-based communication control with variable frequency drives (VFDs) and utilizes digital filtering to enhance the operational precision of the main girder, trolley, and hoisting mechanisms.

The Gantry Cranes for Chemical Plants anti-sway and braking logic controls minimize swaying and impact during the movement of heavy equipment.

400-ton Double-Girder Gantry Crane Product Features

• 400 T lifting capacity: Meets the lifting requirements for large chemical vessels and heavy manufacturing equipment.

• PLC and variable-frequency drive communication control: Coordinates the movements of all operating mechanisms to reduce impact during heavy-load starting and braking.

• Digital filtering technology: Minimizes the impact of control signal fluctuations on operational precision and improves positioning stability.

• Mechanical anti-sway function: Reduces the risk of swaying and collisions during long-distance transport of large equipment.

• High-speed operation under light loads: Increases operating speed when the load is light, balancing heavy-load safety with efficiency during no-load operations.

Visual safety monitoring: Operators can view load, operating status, fault, and safety protection information.

Cranes for Aluminum PlantsIndustries : Electrolytic aluminum, electrolysis shops, aluminum smelting, anode replacement, and electrolytic cell maintenance

Cranes for Aluminum Plants Product Description: The electrolytic aluminum multifunctional unit—also known as the electrolytic aluminum multifunctional crane or aluminum electrolysis multifunctional overhead crane—is used to perform electrolytic cell operations such as shell removal, anode replacement, dross removal, cover material recovery, and automatic loading.

Equipped with high-precision sensors, an automatic height-measuring and tightening system, and AI visual recognition technology, this Cranes for Aluminum Plants identifies anodes and work positions, thereby reducing the need for personnel to enter areas with high temperatures, dust, and strong magnetic fields. It helps aluminum plants reduce manual labor intensity and improve anode replacement efficiency.

Cranes for Aluminum Plants Product Features

• Centralized multi-process operations: A single unit completes shell removal, spent anode extraction, anode installation, dross removal, and cover material addition.

• High-precision height measurement and tightening: Sensors detect anode height and connection status, reducing installation height deviations.

• AI visual recognition: Automatically identifies the electrolytic cell, anode position, and operational targets, reducing errors caused by manual observation.

• PTM automatic anode replacement: Automatically completes anode replacement-related tasks, improving consistency and production efficiency.

• Reduced Exposure Risks for Personnel: Reduces the number of times operators must enter work areas with high temperatures, dust, and strong magnetic fields.

Traceable Production Data: Records operation times, anode positions, equipment status, and fault information to facilitate production analysis.

Anode Carbon Block Stacking Crane Industries : Electrolytic aluminum, anode carbon block warehouses, carbon production, automated warehousing and stacking

Anode Carbon Block Stacking Crane Description: The anode carbon block stacking crane is used for the transfer, stacking, destacking, and removal of anode carbon blocks from the production line to the warehouse.

The Anode Carbon Block Stacking Crane is equipped with adjustable combination clamps capable of gripping 10 anode carbon blocks at a time; the number of blocks gripped can also be adjusted according to production batches and stacking methods.

The Anode Carbon Block Stacking Crane primarily addresses the issues of low efficiency in traditional carbon block handling, poor adaptability of gripping tools, and uneven stacking, ensuring a continuous and stable supply of carbon blocks from the raw material end of the electrolytic aluminum process to subsequent production stages.

Anode Carbon Block Stacking Crane Product Features

• Grips 10 carbon blocks at a time: Reduces the number of round trips and improves the efficiency of carbon block storage and retrieval.

• Adjustable gripping quantity: Flexibly changes the number of blocks gripped per cycle based on orders, production rhythms, and stacking layers.

• Modular gripper design: Adapts to anodes of different specifications and arrangement patterns, reducing the cost of replacing entire gripping assemblies.

• Precise stacking positioning: Ensures carbon blocks are stacked neatly, making full use of warehouse height and usable storage space.

• Clamping status monitoring: Configurable pressure or position detection prevents carbon blocks from falling due to insufficient clamping.

• Supports warehouse automation: Can be integrated with warehouse management systems, production scheduling systems, and position detection systems.

Electrolytic Aluminum Crane Industries : Electrolytic aluminum, anode carbon block production, raw material handling in the aluminum industry, carbon block handling, and cover material recovery

Electrolytic Aluminum Crane Description: The multifunctional suction crane is a multi-process material handling device designed for electrolytic aluminum and anode carbon block production processes, integrating carbon block gripping, material suction, and automatic distribution functions into a single unit.

This Electrolytic Aluminum Crane eliminates the need for separate gripping, suction, and distribution equipment, enabling multiple operations to be performed on a single unit. The wide-stroke opening and closing gripper accommodates carbon blocks of various sizes, reducing production downtime caused by tooth plate replacement and repeated adjustments, and improving the efficiency of carbon block handling and material processing.

Electrolytic Aluminum Crane Features

• Three-in-one gripping, suction, and distribution: Reduces material transfer between multiple pieces of equipment and shortens the time required for each operation.

• Dual-block clamping fixture: Capable of handling multiple carbon blocks simultaneously, improving raw material handling and production feeding efficiency.

• Long-stroke opening and closing design: Accommodates carbon blocks of various sizes, reducing the frequency with which customers need to replace clamping fixtures and tooth plates.

• Reduces repetitive adjustments: Adjustments are made via the clamping fixture’s stroke when specifications change, shortening changeover preparation time.

• Reduced material waste: Centralized material suction and distribution minimize material spillage, repetitive transfers, and manual cleanup.

• Customized for production lines: Clamp dimensions, suction capacity, distribution range, and control methods can be designed according to carbon block specifications and production cycle times.